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Custom Arch-Shaped Alumina Ceramic PCB with Edge Connector for LED Modules

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Product Details

Product Overview:

Showcasing the full spectrum of ceramic circuit excellence. Whether you require a complex, system-level motherboard with integrated component designators (LEDs/Thermistors) and edge connectors, or an ultra-high-density micro-submount array for mass-producing Laser Diodes ($CoS$), our facility delivers. Engineered on premium Alumina ($Al_2O_3$) with high-precision DPC metallization, these substrates offer the ultimate thermal management and electrical reliability for automotive lighting, medical sensors, and high-frequency communication modules.

Technical Specifications (Datasheet):

Parameter Technical Data / Specification
Substrate Material 96% / 99.6% High-Purity White Alumina ($Al_2O_3$)
Circuit Resolution High-Precision DPC (Direct Plated Copper)
Surface Finish Electroless Nickel Immersion Gold (ENIG) / Hard Gold for Fingers
Mechanical Shaping Custom Arch-Shaped (D-Shape) CNC Routing / Laser Cutting
Integration Features Silk-screened Component Designators (LED1-LED19, RT1, J1)
I/O Connectivity Integrated Gold Fingers (Edge Connector) for Solderless Mating
Array Architecture Massively Panelized with Precision Laser V-Scoring
Thermal Conductivity 24 - 35 $W/m \cdot K$ (Stable thermal spreading)
Dielectric Strength > 15 $kV/mm$ (Ensuring high-voltage safety)
Compliance RoHS / ESD Protection Markings Integrated
Main Applications Automotive Lighting, Industrial LED Modules, Laser Diode Packaging ($CoS$), Medical Probes

Manufacturing Advantage:

Our ability to handle both macro-scale system boards and micro-scale submount arrays on a single production line ensures unparalleled consistency and cost-efficiency. With precision CNC routing for complex geometries and ultra-fine DPC etching for dense pad layouts, we bridge the gap between heavy-duty thermal management and intricate signal routing. Our integrated silk-screening and hard-gold edge plating guarantee a "plug-and-play" experience for your automated assembly and final product integration.

*Note: Board shape, pad pitch, and connector configurations are 100% customizable. We support full-scale production and R&D prototyping. Please upload your Gerber data or CAD files for a comprehensive review.

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