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Custom 3D Stepped Ceramic Substrate with High-Density Array

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Product Details

Product Overview: The ultimate 3D ceramic packaging solution for extreme thermal and high-current applications. Featuring an advanced multi-level stepped cavity design, this bespoke ceramic substrate integrates a high-density interdigitated (comb) metallization array with robust, heavy-duty mechanical mounting holes. Engineered for perfect optical alignment and direct heat-sink attachment, it is the premier choice for industrial UV LED printing arrays, TEC (Thermoelectric Cooler) modules, and high-power optoelectronics.

Technical Specifications (Datasheet):

Parameter Specification
Substrate Material High-Purity Alumina (Al2O3) / Aluminum Nitride (AlN)
Structural Design Multi-level Stepped Cavity / 3D Terraced Architecture
Metallization Technology HTCC (High-Temperature Co-fired Ceramic) / High-precision DPC
Circuit Design High-density interdigitated array (Comb pattern) for high-current routing
Surface Finish Thick Wire-bondable Gold (Au) / ENIG
Mechanical Features Precision CNC-milled mounting holes (unplated) for screw/heat-sink attachment
Thermal Conductivity 24 - 35 W/m·K (Al2O3) / 170+ W/m·K (AlN)
Die Attach Compatibility Optimized for Eutectic Soldering and high-reliability Epoxy
Main Applications Industrial UV-C LED Printing Heads, TEC (Peltier) Modules, LiDAR, Aerospace Optoelectronics

Manufacturing Advantage: Our state-of-the-art ceramic machining and multi-layer co-firing capabilities allow us to create highly complex, multi-tiered substrates with extreme dimensional accuracy. The integrated mounting holes eliminate the need for secondary clamping fixtures, ensuring a flat, secure mount to your cold-plate or heat-sink for maximum thermal dissipation under extreme loads.

*Note: The stepped cavity depths, mounting hole diameters, and array geometries are 100% customizable. Please upload your 3D CAD models (STEP/IGES) or Gerber files for an immediate engineering review and quote.

Ceramic circuit boards have excellent thermal conductivity. DPC aluminum nitride gold-plated process ceramic boards, high-precision ceramic boards